|
|
|
ENGINE
TIMING
OCTANE SELECTOR.
The timing of the ignition is controlled automatically by mechanism in
the distributor. In addition, an octane selector is fitted. This is a
vernier adjustment attached to the distributor (Fig. 7) fitted with a
sliding portion controlled by an adjusting screw and a calibrated scale
marked R (retard) and A (advance) with a number of divisions between.
The standard setting for the ignition is with the long line of the scale
on the sliding portion against the mark on the selector body, thus leaving
one division further possible advance and four divisions retard.
This setting is correct for 75 octane fuel and with a clean engine, but
should pinking develop as a result of the need for decarbonising, the
control can be retarded a little by turning the screw in an anti-clockwise
direction. Do not forget to return it to the original position after decarbonising.
In certain countries very low grade fuel is supplied, in which case it
may be necessary to adjust the octane selector to avoid pinking, even
with a clean engine.
FLYWHEEL MARKINGS.
The flywheel markings and timing pointer are visible when the inspection
cover on the right-hand side of the flywheel housing is removed. (Fig.
6).
The markings and their meanings are as follows -
(1) The line against which the letters T.D .C. are stamped, when brought
dead opposite the pointer, means that No. 1 piston is on Top Dead Centre,
i.e., at the top of its stroke.
(2) The line against which the letters F.A. 15o are stamped, when set
opposite the pointer, indicates the firing-point of No. 1 cylinder when
the octane selector is set in the standard position on the sliding scale
(i.e., the point at which the distributor points should be just opening,
with the rotor in the firing position for No. 1 or No. 4 cylinder). It
is 15o before T.D.C. (4 flywheel teeth). Disregard the other F.A. marks
at 7o,8o, and 11o on certain flywheels.
(3) The line against
which the letters E.P. are stamped, when set opposite the pointer, indicates
the point at which No. 1 exhaust valve should be at the peak of its lift
(fully open). It is 114o before T.D.C. (31 flywheel teeth).
VALVE TIMING.
If the timing chain and hydraulic tensioner should have been removed,
the procedure to re-time the engine is as follows. (See Fig. 11).
(1) Set the exhaust tappets as Instructed on Page 38 and slacken the inlet
tappet adjusting screws as far as possible.
(2) Rotate the camshaft in the running direction until No. 1 exhaust valve
is fully open.
The use of a dial indicator
is the only reliable method of determining this point. It should be mounted
on a stud adjacent to No. 1 exhaust rocker and with its aid the possibility
of an error in determining the exhaust peak is eliminated. It is possible
to do the job correctly without a dial indicator, but much time is wasted
and the possibilities of an error very much magnified.
(3) Rotate the engine in the running direction until the E.P. mark on
the flywheel is in line with the pointer.
(4) Fit the timing chain, ensuring that there is no slack on the driving
side (G).
(5) Hold the ratchet pawl (E) clear and replace the complete pulley (C,
F and H), meshing the pulley with the chain.
(6) Check the timing and correct if necessary. The camshaft chainwheel
(A) is made with three irregularly spaced keyways, so that if the timing
will not come correct in the first position tried, alternatives are provided.
(7) Replace the hydraulic tensioner (D), comprising cylinder, piston and
spring; these items must be assembled dry to prevent the formation of
an air lock. Retain at its upper end with a split pin. Fit the circlip
at (H), retaining the jockey pulley assembly. Engage the ratchet (E, F).
(8) Set the inlet tappets as instructed below.
|
|
|
|
|
IGNITION TIMING.
(1) Check the contact breaker clearance and adjust if necessary, using
the combined feeler gauge and screwdriver supplied in the tool kit. The
correct gap with the points fully open is .012 in. (0,30 mm.).
(2) Rotate the engine in the running direction until the FA150 mark on
the flywheel is in line with the pointer, with both valves on No. 1 cylinder
closed.
(3) The rotor of the distributor will now correspond with No. 1 cylinder
high tension lead terminal.
(4) Set the octane selector to the standard position on the sliding scale.
(5) Set the distributor points just breaking by slackening the j in. pinch
bolt at the base of the distributor head and rotate the distributor bodily
in the required direction. Do not forget to re-tighten the pinch bolt.
TAPPET ADJUSTMENT.
The firing order is 1, 3, 4, 2. The correct tappet clearance is .010 in.
(0,25 nim.) on the inlet valves and .012 in. (0,30 mm.) on the exhaust
valves, with the engine either cold or at running temperature. Adjustment
for this clearance is provided by a set-screw and lock-nut on the rocker.
(See Figs. 12 and 13). When adjustment is required, slacken the lock-nut
and rotate the set-screw to give the correct clearance by means of a screwdriver.
The lock-nut should be securely tightened after adjustment, great care
being taken to ensure that this operation does not upset the clearance.
|
|
|
|
|
|
|
The tappet clearance should
be set with the engine either cold or at running temperature and it is
essential to ensure that the valve to be adjusted is really closed. To
do this, set the valve receiving attention fully open and then move the
engine one complete turn to bring the tappet on to the back of the cam.
It cannot be urged too strongly that the clearance must be correct if
the best results are to be obtained.
SPARKING
PLUGS
Lodge HLNR sparking plugs are fitted as standard equipment. Every 3,000
miles (5.000 Km.) or 100 hours, the plugs should be removed and cleaned
and the electrode gaps re-set to .023-.026 in. (0,60-0,65 mm.) if necessary.
CLUTCH
The clutch should be used purely for starting the car from rest and when
changing gear. It is bad driving and detrimental to any clutch to "
coast hills with the clutch pedal depressed, or to make a habit of slipping
the clutch when rounding corners, etc.
The clutch pedal adjustment is correct when there is 0.75 in. (20 mm.)
free movement measured at the pedal pad and the linkage should be re-set
when the movement falls below this 'figure. Adjustment is provided by
a nut on the end of the rod connecting the pedal to the clutch operating
lever on the bellhousing; this nut is machined so that it locks itself
at every half turn against
the joint-pin in the pedal lever. To increase the tree pedal travel, turn
the nut in an anti-clockwise direction half a turn at a time and make
sure that the nut is against the pin, before checking the pedal movement.
(Fig. 14).
|
|
|
|
|
|
|
|
The standard radiator cap incorporates
a relief valve which opens at approximately 5 lb. per sq. in. (0,35 Kg/cm2.).
A special cap is available as an item of extra equipment for use when
the vehicle is employed under very hot conditions or for prolonged periods
of stationary work the relief valve in this pattern opens at approximately
15 lb. per sq. in. (1,05 Kg/cm2.).
When removing the filler cap, first turn it anti-clockwise to the stop
and allow all pressure to escape before pressing it down and turning further
in the same direction to lift it off.
The radiator block drain tap is situated at the bottom on the right-hand
side.
WATER PUMP.
The centrifugal pattern water pump is designed to give maximum service
between overhauls and no adjustment is provided or necessary. It is mounted
on the front of the cylinder block and, together with the fan, is driven
by a pulley and "V" type belt from the crankshaft. (The belt
also drives the dynamo). The sealed double-row ball bearing, integral
with the pump spindle, is pre-packed with high melting point grease and
requires no further lubrication throughout its life.
THERMOSTAT.
The thermostat is fitted in the housing at the front of the cylinder head
above the water pump casing, to which it is con nected by a tube and rubber
joint ring. Its purpose is to provide rapid warming-up by causing the
coolant to circulate only round the engine until a pre-determined temperature
is reached, when it opens to allow full circulation through the radiator.
The unit operates at 167-190F. (75-88C.) and this setting cannot be altered
in any way.
If overheating of the engine should occur, check that the thermostat is
functioning correctly; to do this, remove the thermostat from its housing
and run the engine ; if the overheating is eliminated the unit is faulty
and must be replaced.
FAN BELT.
As the belt is of the "V,' type, the drive is on the sides of the
belt and it is not therefore necessary to adjust it tightly and so put
an excessive load on the water pump and dynamo bearings. The tension is
correct when it is possible to depress the belt by thumb pressure approximately
0.5 in. to 1 in. (12 mm. to 25 mm.), at a point midway between the fan
and crankshaft pulleys.
Adjustment of the belt tension is provided by slackening off the two nuts
on the dynamo pivot bolts and the set-bolt retaining the adjusting link
to the dynamo, moving the dynamo outwards until the setting is correct
and re-tightening the nuts and set-bolt.
DRAINING THE COOLING SYSTEM.
The cooling system should be flushed out at least twice each year. It
can be completely drained by opening the taps on the radiator block and
on the right-hand side of the cylinder block at the rear; remove the radiator
filler cap to prevent a vacuum which may impede thorough draining. When
the water has ceased to flow, a piece of wire should be inserted in each
tap to make sure that a blockage has not been caused by rust or scale
from the system. Place a hose in the radiator filler neck and adjust the
flow of water to equal that draining from the two taps; start the engine
and allow it to run until the whole cooling system has been thoroughly
washed out. Switch off the engine, close the taps, refill the radiator
with clean water to the bottom of the filler neck and replace the filler
cap. When filling, use soft water for preference (rain water will do),
as this prevents to a great extent furring up of the inside of the radiator,
cylinder jackets and pipes. The capacity of the system is 17 pints (9,5
litres).
CLEANING RADIATOR.
In the event of the cooling gills of the radiator becoming blocked with
dirt, straw, etc., they should be cleaned by means of compressed air or
water pressure applied from the rear, so forcing the foreign matter out
through the front of the radiator. Never use a metal implement for this
purpose or serious damage may result to the radiator core.
SERVICE ATTENTION.
It is a good plan to always inspect the cooling system at the same time
as the engine oil level is checked, i.e., daily under normal conditions.
This care would largely prevent the possibility of a sudden and costly
delay due to coolant loss and consequent engine failure. The inspection
need only take a few moments and should include the following points -
(i) Water level in radiator-should be to the bottom of the filler neck.
(ii) Condition of all water hoses-freedom from cracks and hose clips tight.
(iii) Fan belt tension-a loose belt will lower the efficiency of the pump
and fan and cause overheating.
(iv) Check for water leaks.
FROST PRECAUTIONS.
In cold weather, when the temperature may drop below freezing point, precautions
must be faken to prevent freezing of the water in the cooling system.
As a thermostat is fitted to the Land-Rover, it must be appreciated that
it is possible for the radiator block to freeze when running in cold weather,
even though the engine temperature is quite high; for this reason the
use of an anti-freezing mixture is absolutely essential.
As some anti-freezing solutions have a corrosive effect upon the thermostat
and other portions of the cooling system, we have found it necessary to
recommend only pure ethylene glycol or good- glycol-base solutions such
as "Bluecol"; for your own protection we advise you, wherever
possible, to use nothing else.
Anti-freezing solutions are far more "searching" at joints than
water; before using them in your Land-Rover, it is therefore important
to ensure that the cooling system is leak-proof. If any doubt exists regarding
the condition of hoses, etc., they should be replaced. The table below
gives the percentage volume of Bluecol required to safeguard against temperatures
down to 400F. (-40C.).
|
|
|
|
|
|
|
|
COOLANT STRENGTH
Above 32F. (0C.). 100% water. 17 pints (9,5 litres).
To 12F. (- 11C.) 86% water. 14% Bluecol. 14.5pints (8,0 litres). 2.5 pints
(1,5 litres).
To -4 F. (-2OC.) 80% water. 20% Bluecol.18.5 pints (7,5 litres). 3.5 pints
(2,0 litres)j.
To -20F. (-290C.) 76% water. 24% Bluecol. 13.0 pints (7,0 litres). 4.0
pints (2,5 litres).
To -40F. (-400C.) 70% water. 30% Bluecol. 11.75 pints (6,5 litres). 5.25
pints (3,0 litres).
The anti-freezing mixture should
be well mixed to the required strength in a separate container and added
after thoroughly flushing out the system (do not simply add the correct
amount of glycol through the radiator filler); run the engine for a short
while to assist good circulation.
It is important when the winter
is over, that steps he taken not only to drain off the mixture, but to
flush the system through several times with very hot soda water in order
to remove all traces. Failure to take this precaution may eventually,
after a season or two of neglect, lead to the complaint of boiling.
If the vehicle is to be stored
in cold weather, unless it is kept in a well-heated garage or anti-freezing
solution has been added to the coolant, the system must be completely
drained as instructed under "DRAINING THE COOLING SYSTEM" above.
After the water has drained out, it is well to run the engine at a fast
idling speed for not more than half a minute, so as to dry out any water
that may have been retained in the bottom of the jacketing.
|
|
|
|